Marvel 30iM Servisní příručka

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Model 30IM Service Manual
Contents
1. Introduction Page
1.1 Product Specifications 2
1.2 Serial Nameplate 3
1.3 Before Servicing 3
1.4 After Servicing 4
1.5 Basic Refrigeration Tools 4
1.6 Installation 4
1.7 Electrical Requirements 5
1.8 Water Requirements 5
1.9 Gravity Drain 6
1.10 Drain Pump 7
1.11 Operation in ON position 7
1.12 Operation in CLEAN position 9
2. Sealed System
2.1 Introduction 9
2.2 Low Side Leaks 10
2.3 High Side Leaks 10
2.4 Restricted Capillary Tube 10
2.5 Access Valve 10
2.6 Pressures and Temperatures 11
2.7 Recharging 12
3. Sealed System Components
3.1 Hot Gas Valve 14
3.2 Evaporator 16
3.3 Compressor 19
3.4 Condenser 20
4. Valves
4.1 Drain Valve 21
4.2 Water Valve 22
5. System Components
5.1 Condenser Fan 23
5.2 Thermostats 24
5.3 Grid-cutter Transformer 27
6. Interior Components
6.1 Grid-cutter 28
6.2 Reservoir 29
6.3 Circulation Pump 30
7. Wiring
7.1 Wiring Diagram 31
7.2 Point-to-Point Wire Layout 32
8. Ordering Parts 35
9. Service Parts 36
10. Troubleshooting 43
11. Appendix
A. Owner’s Guide
B. Drain Pump Installation Instructions
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Shrnutí obsahu

Strany 1 - Model 30IM Service Manual

- 1 - Model 30IM Service Manual Contents 1. Introduction Page 1.1 Product Specifications 2 1.2 Serial Nameplate 3

Strany 2 - 1.1 Specifications

- 10 - 3. Limit time the system is opened. DO NOT EXPOSE OPEN SYSTEM FOR MORE THAN 15 MINUTES. This will result in sealed system failure. Leave rep

Strany 3 - 1.3 Before Servicing

- 11 - 2.5 Access Valves A temporary access valve can be used to service or evaluate the system. The access valve can be installed on the compresso

Strany 4 - 1.6 Installation

- 12 - 12 13.1 56 52.3 14 14.4 60 57.5 16 15.7 64 62.7 18 17

Strany 5 - Electrical Shock Hazard

- 13 - After recharge, check pressures. Refer to Table A for corresponding temperatures and pressures. If pressures or temperatures are incorrect, c

Strany 6 - 1.10 Drain Pump

- 14 - 3.1 Hot Gas Valve The hot gas valve is used to bypass the capillary tube and send warm gas to the evaporator when opened during the harvest

Strany 7 - - 7

- 15 - 3. Remove the grille by removing the two screws and disconnecting the three wires to the rocker switch. Be sure to mark where these wires go

Strany 8 - - 8

- 16 - 9. Install system access valve(s) and recover refrigerant. After recovering, be sure to cap off the access valve to prevent contamination of

Strany 9 - 2.1 Sealed System

- 17 - low side tubing is found, the compressor, drier, and hot gas valve will need to be replaced. The temperature control thermistor sets on the

Strany 10 - - 10

- 18 - 25. Un-braze and remove the suction line at the compressor (see figure 3.8). 26. Un-braze the hot gas discharge line at the compressor (see f

Strany 11 - 2.5 Access Valves

- 19 - 3.3 Compressor The compressor is the heart of the refrigeration system. It also, however, relies on other parts of the system to function. M

Strany 12 - 2.7 Recharging

- 2 - 1.1 Specifications Cabinet dimensions: Height: 34 to 35 ¼ inches, adjustable Width: 14 ¾ inches Depth: 21 inches (cabinet only)

Strany 13 - - 13

- 20 - 17. Remove the compressor by removing the two lock-nuts on the mounting plate of the compressor (see figure 3.8). Lift the compressor off of

Strany 14 - 3.1 Hot Gas Valve

- 21 - 5. Remove the water valve. 6. Take out the two screws that secure the top of the electrical bracket located in the front of the mechanical ar

Strany 15

- 22 - Drain valve Screw Hose clamps Figure 4.1 Removal 1. Drain water in the reservoir by removing the drain plug or shutting off the water suppl

Strany 16 - 3.2 Evaporator

- 23 - supply, and see if there is any water flowing in the water lines. If water is present and flowing, the valve will need to be replaced. 3. Che

Strany 17 - - 17

- 24 - Removal 1. Disconnect power, water line, and drain line. If a drain pump is used, it will need to be disconnected and removed. 2. Remove th

Strany 18

- 25 - 2. Use a reference temperature point that is known (such as an ice bath) and measure the resistance across the wire leads. 3. Check the rec

Strany 19 - 3.3 Compressor

- 26 - The bin thermistor is made up of a soft copper tube body and placed inside a plated copper sensing tube. This plated tube is then secured to

Strany 20 - 3.4 Condenser

- 27 - Installation: Reverse the removal procedure for installation. Make certain that the thermistor’s copper tube is fully inserted into the slee

Strany 21 - 4.1 Drain Valve

- 28 - 6.1 Grid-Cutter The grid-cutter is used to cut cubes from the ice slab formed on the evaporator. It uses low voltage, 12VAC, to heat the wi

Strany 22 - 4.2 Water Valve

- 29 - 2. Plug the grid-cutter into the receptacle on the side of the liner. Route the plug wire between the reservoir and liner (see figure 6.1).

Strany 23 - 5.1 Condenser Fan

- 3 - 1.2 Serial Nameplate The serial nameplate is located on the bottom flange directly above the grille on all Marvel units. Figure 1.1 gives the

Strany 24 - 5.2 Thermistors

- 30 - Installation 1. Slide the circulation pump into the reservoir. 2. Insert the reservoir drain tube fitting to the drain tube in the rear of

Strany 25

- 31 - h Check for continuity between the hot and neutral terminals and the pump’s motor casing. If continuity is found, replace the circulation pu

Strany 26 - - 26

- 32 - 7.1 Wiring Diagram Figure 7.1 is the wiring diagram for the ice maker. 7.2 Point-to-Point Wire Layout The diagram on the following page, f

Strany 29 - 6.2 Reservoir

- 35 - 8 Ordering Parts The following information will need to be given when inquiring about service parts: 1. Model and serial number located on

Strany 30 - 6.3 Circulation Pump

- 4 - 1.4 After Servicing After servicing the unit, whether it is at the site or at service center, check the following: h MAKE CERTAIN THERE AR

Strany 31

- 5 - h Area should be ventilated with temperature above 55F and below 90F for proper operation. h Unit must be installed indoors away from the

Strany 32 - 7.1 Wiring Diagram

- 6 - The above materials can be found at most local plumbing supply stores or hardware stores. Follow the manufacture’s installation instructions f

Strany 33 - Figure 7.2

- 7 - 42242436, Marvel Drain Pump can be used to drain water when gravity drain is not available. Refer to Appendix B for drain pump installation in

Strany 34 -

- 8 - Upon setting the switch to the “ON” position, the water solenoid will energize for 1.5 minutes and then de-energize. When the bin thermistor s

Strany 35 - 8 Ordering Parts

- 9 - 1.12 Operation. Selector switch is in the “Clean” position. The assumptions before proceeding are that water is supplied to the ice maker (se

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